380+
CTMS installations
MAN, Wärtsilä
OEM trained on major makes
24/7
CTMS support
Experienced
team – 15+ years

🔥 cylinder temperature monitoring systems (ctms)

Exhaust Gas Temperature · Pyrometers · Scanner · Alarms

  • Cylinder Exhaust Gas Temperature Monitoringper cylinder EGT
  • Pyrometer Systemsdigital & analog temperature indicators
  • Temperature Scannersmulti-channel monitoring units
  • High Temperature Alarmsper cylinder deviation alarms
  • Cylinder Deviation Monitoringaverage comparison, imbalance detection
  • Thermocouple SensorsK-type, N-type, R-type, S-type
  • RTD SensorsPt100, Pt1000 for cooling water
  • Coolant Temperature Monitoringper cylinder cooling water outlets
  • Piston Cooling Temperature Monitoringfor large bore engines
  • Integration with IAS & PMSModbus, Profibus, CANbus
  • Remote Display Panelsbridge, ECR, local engine side
  • Retrofit of Obsolete Pyrometersdigital upgrade

Experienced with Kongsberg, Norcontrol, Autronica, Danfoss, Siemens, ABB, Yokogawa – our team delivers.

📊 ctms manufacturers

Kongsberg · Norcontrol · Autronica · Danfoss · Siemens

CTMS system makes & models

  • Kongsberg – K-Chief 700 cylinder monitoring, K-Safe, AutoChief C20
  • Norcontrol – DataChief C20, AutoChief C20, BridgeLine EGT monitoring
  • Autronica – BMS 4000, BMS 5000 cylinder temp modules
  • Danfoss – MBC 8000, EGT 100, temperature scanner units
  • Siemens – S7-1200/1500 with thermocouple modules, PCS 7 EGT monitoring
  • ABB – Ability System 800xA, AC 800M with temperature monitoring
  • Yokogawa – SMARTDAC+, DXAdvanced data recorders for cylinder temps
  • Honeywell – TrendView, Experion EGT monitoring
  • Valmet – DNA, DAMATIC cylinder temperature monitoring
  • Rockwell Automation – FactoryTalk, ControlLogix with thermocouple input
  • Mitsubishi – MELSEC iQ-R with temperature modules
  • Omron – temperature controllers & scanners

Sensors & components

  • Thermocouples – K-type (NiCr-Ni), N-type, R-type, S-type for exhaust
  • RTD sensors – Pt100, Pt1000 for cooling water, scavenge air
  • Thermocouple extension cables – compensation cable, shielded
  • Temperature transmitters – 4-20mA output for PLC integration
  • Temperature scanners – 8/16/32 channel, digital display
  • Pyrometer panels – analog/digital with bargraph indication
  • Alarm modules – per cylinder high temp, deviation alarms
  • Temperature multiplexers – for remote I/O integration
  • Isolators & signal conditioners – for thermocouple signals
  • Temperature data loggers – for trend analysis
  • Thermocouple heads – connection heads, terminal blocks
  • Compensating cable – for thermocouple extension

🔧 engine makes & cylinder configurations

We Configure CTMS for These Engine Models

Main engine makes & models

  • MAN B&W – S26MC, S35MC, S40MC, S46MC, S50MC, S60MC, S70MC, S80MC, S90MC; G60ME, G70ME, G80ME, G95ME; L23/30, L27/38, L28/32, L32/40, L48/60, V28/33, 32/40, 48/60 (all cylinder counts)
  • Wärtsilä – RT-flex35, RT-flex40, RT-flex48, RT-flex50, RT-flex58, RT-flex60, RT-flex68, RT-flex72, RT-flex82, RT-flex84, RT-flex96; X35, X40, X62, X72, X82, X92; 20, 26, 32, 34, 38, 46F, 31 series (all cylinder configurations)
  • Mitsubishi – UEC33, UEC37, UEC42, UEC45, UEC50, UEC52, UEC60, UEC68, UEC85 (all cylinder counts)
  • Sulzer – RTA48, RTA52, RTA58, RTA62, RTA68, RTA72, RTA82, RTA84, RTA96; ZA40, ZA50 (cylinder temp monitoring)
  • MAK – M20, M25, M32, M43, M453, M553, M601 (6 to 9 cylinders)
  • Rolls-Royce Bergen – B32:40 (6-9 cyl), C26:33 (6-9 cyl), KRM-6, KRM-8, KRG-6, KRG-8
  • Niigata – 6L, 8L, 12L, 16L, 6MG, 8MG series
  • SEMT Pielstick – PA4, PA5, PA6, PC2.5, PC2.6, PC3, PC4 (various cylinder counts)

Auxiliary & generator engine makes

  • Caterpillar – 3406, 3408, 3412, 3508, 3512, 3516, 3520, 3606, 3608, 3612, 3616, C18, C32, C280-6, C280-8, C280-12, C280-16
  • MTU – 8V396, 12V396, 16V396, 8V4000, 12V4000, 16V4000, 20V4000, 12V8000, 16V8000, 20V8000
  • Yanmar – 6EY17, 6EY22, 8EY22, 12EY22, 6HY, 8HY, 12HY, 6EY18, 6EY26
  • ABC – 6DZC, 8DZC, 12DZC, 16DZC (6, 8, 12, 16 cylinders)
  • Daihatsu – 6DK-20, 8DC-32, 12DC-32, 16DC-32, 6DE-18, 8DE-23
  • Scania – DI09 (5 cyl), DI13 (6 cyl), DI16 (8 cyl)
  • Volvo Penta – TAD1341 (6 cyl), TAD1641 (6 cyl), TAD1642 (6 cyl), TAD1643 (6 cyl), D16 (6 cyl)
  • Cummins – QSK19 (6 cyl), QSK38 (6 cyl), QSK45 (12 cyl), QSK60 (16 cyl), QSK78 (18 cyl), KTA19 (6 cyl), KTA38 (12 cyl), KTA50 (16 cyl)
  • Kohler – various marine genset engines (4, 6, 8 cyl)
  • John Deere – 4045, 6068, 6090 (4, 6 cyl)
  • Mitsubishi – S6, S8, S12, S16 series

📈 monitoring methods

EGT · Deviation · Average · Trend Analysis

Temperature monitoring parameters

  • Exhaust Gas Temperature (EGT) – per cylinder exhaust outlet
  • Cylinder Deviation Monitoring – deviation from average, fixed threshold
  • Average Temperature Calculation – all cylinders, selected cylinders
  • High Temperature Alarm – per cylinder preset limit
  • Deviation Alarm – +/- percentage from average
  • Rate of Change Monitoring – rapid temperature rise detection
  • Trend Analysis – historical data logging, predictive maintenance
  • Coolant Outlet Temperature – per cylinder cooling water
  • Piston Cooling Temperature – for large bore engines
  • Scavenge Air Temperature – after cooler monitoring
  • Turbocharger Inlet/Outlet Temperature – related to cylinder performance

Display & interface options

  • Digital pyrometer panels – LED/LCD display, per cylinder readout
  • Bargraph indicators – analog style digital display
  • Touchscreen HMI – color graphic display, trend curves
  • Remote displays – bridge, ECR, engine side
  • Integration with IAS – Kongsberg K-Chief, Norcontrol, Valmet
  • Data logging software – for maintenance planning
  • Web-based monitoring – remote access via LAN
  • Alarm annunciation – audible & visual alarms
  • Modbus TCP/RTU output – for PMS/SCADA integration
  • Profibus / Profinet – for Siemens systems
  • OPC UA server – for Industry 4.0 integration

🌡️ temperature sensors & thermocouples

K-Type · N-Type · R-Type · S-Type · Pt100

Thermocouple types & applications

  • K-Type (NiCr-Ni) – general purpose, -200°C to +1100°C, most common for EGT
  • N-Type (NiCrSi-NiSi) – improved stability, -200°C to +1200°C
  • R-Type (Pt13%Rh-Pt) – high temp, 0°C to +1600°C, for very high EGT
  • S-Type (Pt10%Rh-Pt) – high temp, 0°C to +1550°C
  • Thermocouple head types – connection head, terminal block, ceramic terminal
  • Thermocouple probe styles – mineral insulated, exposed junction, grounded/un-grounded
  • Thermocouple extension cable – compensation cable, shielded, twisted pair

RTD & other sensors

  • Pt100 RTD – for cooling water, scavenge air, lube oil ( -200°C to +600°C)
  • Pt1000 RTD – higher resistance, for longer cable runs
  • 2-wire, 3-wire, 4-wire RTD – connection options
  • Thermistor sensors – for narrow range, high sensitivity
  • Infrared temperature sensors – non-contact cylinder monitoring
  • Thermowells – protection for sensors in harsh environments
  • Temperature transmitters – head mounted or rail mounted, 4-20mA output
  • Sensor makes – Watlow, TC Ltd, Pyrocontrole, JUMO, Endress+Hauser

🔌 ias, pms & scada integration

Seamless Integration with Ship Automation

IAS integration

  • Kongsberg K-Chief 700 – cylinder temperature monitoring integration
  • Norcontrol BridgeLine, NautoScan, DataChief – EGT data acquisition
  • Valmet DNA, DAMATIC – temperature monitoring & alarming
  • ABB Ability, 800xA, AC 800M – cylinder temp integration
  • Siemens PCS 7, WinCC – with S7-1500 thermocouple modules
  • Rockwell FactoryTalk – ControlLogix temperature monitoring
  • Mitsubishi MELSEC – with temperature input modules

Communication protocols

  • Modbus RTU/TCP – most common for CTMS to IAS
  • Profibus DP – for Siemens automation
  • CANopen – for decentralized temperature modules
  • EtherNet/IP – for Rockwell systems
  • OPC DA / OPC UA – for SCADA integration
  • IEC 61850 – for power management integration
  • 4-20mA analog output – direct to PLC
  • RS485/RS232 – serial communication
  • NMEA 2000 – for bridge integration

🔧 ctms retrofit & troubleshooting

Modernization · Legacy Pyrometers · Diagnostics

  • Legacy analog pyrometer replacement – with digital scanner panels
  • Obsolete thermocouple replacement – upgrading to K-type/N-type with matching calibration
  • Pyrometer panel retrofit – new LED/LCD displays, bargraph indicators
  • Temperature scanner upgrade – 8 to 32 channels, Modbus output
  • Integration with existing IAS – adding Modbus communication to old panels
  • Cylinder deviation alarm retrofit – adding software-based deviation monitoring
  • Thermocouple extension cable replacement – with compensating cable
  • Signal conditioning upgrade – isolating thermocouple signals for PLC
  • Temperature monitoring troubleshooting – on-site diagnostics, sensor validation
  • Data logging system addition – for trend analysis and predictive maintenance
  • Remote display installation – bridge, ECR, engine side
  • Class approval support – ABS, DNV, LR, BV, RINA, NK
  • Spare parts supply – for all major CTMS makes (Kongsberg, Norcontrol, Autronica, Danfoss, Siemens, ABB)
  • Thermocouple calibration services – traceable calibration certificates
  • Pyrometer card testing & repair – bench test, calibration

🌍 ctms service coverage

Vessels We Serve with CTMS Expertise

Vessel Types

  • ✓ Tankers (VLCC, ULCC, Aframax, Suezmax, Product, Chemical, Bitumen)
  • ✓ Bulk Carriers (Capesize, Panamax, Supramax, Handymax, Handysize, Geared)
  • ✓ Container Vessels (Post-Panamax, Neo-Panamax, ULCS, Feeder, Reefer)
  • ✓ LNG / LPG Carriers (Moss, Membrane, MEGI, X-DF, DFDE, TFDE)
  • ✓ Offshore Vessels (PSV, AHTS, OSCV, MPSV, DSV, CSV, PLSV, ERRV)
  • ✓ Drilling Rigs (Jack-up, Semi-sub, Drillships, Tender rigs, Barges)
  • ✓ FPSO / FLNG / FSRU / FSO / FSU / FPSO conversion
  • ✓ Ro-Ro / PCTC / RoPax / Car Carriers / Train Ferries / Ro-Ro Cargo
  • ✓ Cruise Ships / Passenger Ferries / Expedition Vessels / River Boats
  • ✓ Naval Vessels / Coast Guard / Patrol Boats / OPVs / Corvettes / Frigates
  • ✓ Mega Yachts / Superyachts / Luxury Yachts / Sailing Yachts
  • ✓ Dredgers / Heavy Lift Vessels / Cable Layers / Pipe Layers / Crane Barges
  • ✓ Research Vessels / Icebreakers / Polar Class / Survey Vessels
  • ✓ Tugs / Workboats / Pilot Boats / Barges / Pusher Boats
  • ✓ Fishing Vessels / Trawlers / Factory Ships

Global Service Locations

  • ✓ UAE – Dubai, Abu Dhabi, Fujairah, Sharjah, Ras Al Khaimah, Jebel Ali, Khor Fakkan
  • ✓ India – Mumbai, Kochi, Chennai, Kandla, Vizag, Paradip, Kolkata, Mundra, Pipavav, Mangalore, Tuticorin
  • ✓ Singapore – Jurong, Tuas, Sembawang, Keppel, Tanjong Pagar, Changi, Pasir Panjang
  • ✓ Middle East – Qatar (Doha, Ras Laffan, Mesaieed), Saudi (Dammam, Jeddah, Yanbu, Jubail), Kuwait, Bahrain, Oman (Sohar, Duqm, Muscat, Salalah)
  • ✓ Europe – Rotterdam, Hamburg, Bremen, Antwerp, Piraeus, Marseille, Genoa, Lisbon, London, Gdansk, Oslo, Bergen, Gothenburg, Copenhagen
  • ✓ Asia – South Korea (Busan, Ulsan, Geoje, Okpo, Mokpo), China (Shanghai, Ningbo, Hong Kong, Guangzhou, Qingdao, Tianjin, Dalian, Shenzhen), Japan (Yokohama, Kobe, Nagasaki, Imabari, Tokyo, Osaka), Taiwan (Kaohsiung)
  • ✓ Africa – Durban, Cape Town, Lagos, Mombasa, Port Said, Alexandria, Djibouti, Walvis Bay
  • ✓ Americas – Houston, New Orleans, Miami, Rio de Janeiro, Santos, Panama, Vancouver, Montreal, Los Angeles, Seattle
  • ✓ Australia – Sydney, Melbourne, Brisbane, Fremantle, Port Hedland
  • ✓ Worldwide – all major ports and shipyards, 24/7 emergency response

🔥 24/7 cylinder temperature monitoring support

Need Cylinder Temperature Monitoring
System service, retrofit or calibration?

Our CTMS engineers provide complete installation, troubleshooting, retrofit, and repair services for all cylinder temperature monitoring systems – Pyrometer Panels, Temperature Scanners, Thermocouples, EGT Monitoring, Deviation Alarms, Integration with IAS & PMS. Available 24/7 worldwide. Class approved solutions for all major engine makes and monitoring systems.

Email: service@seanav.org | Website: www.seanav.org | 24/7 Emergency: +971 50 123 4567