Complete Marine Maintenance, Service & Repair Departments

Full bridge navigation and radio communication electronics maintenance and repairs:

• Radar & ARPA (magnetron replacement, tuning, display repair)
• Gyrocompass (overhaul, sphere renewal, fluid change, calibration)
• Autopilot & steering control systems
• ECDIS (hardware, display monitors, operating system repair)
• Integrated Bridge Systems (IBS), speed log & echo sounder
• GMDSS consoles, VHF / MF / HF radios & DSC controllers
• EPIRB, SART & AIS Class A transponders
• VDR & S-VDR Annual Performance Tests (APT)

Official electronic navigational charts, licensing, and statutory publications:

• Electronic Navigational Charts (ENC) & AVCS chart permits
• ECDIS chart management & S-57 / S-63 data updates
• Admiralty Digital Publications (ADP, AENP)
• Paper nautical charts, block corrections & Notices to Mariners
• Mandatory IMO, SOLAS, MARPOL, and STCW publication libraries
• Flag-State specific maritime circulars and official logbooks

High-speed offshore internet, satellite airtime, and antenna systems:

• Starlink Maritime high-speed antenna supply, mounting & integration
• Marine VSAT, Inmarsat Fleet Xpress & FleetBroadband systems
• Above Deck Units (ADU), BDU, BUC, and LNB servicing
• Antenna tracking calibration, gyro stabilization, and azimuth tuning
• TVRO satellite entertainment distribution systems
• Global satellite SIM provisioning, VoIP, and bandwidth management

Vessel IT infrastructure, OT/IT network segmentation, and IMO cyber compliance:

• Compliance with IMO MSC.428(98) and IACS UR E26 / E27 requirements
• Industrial network switches, marine routers, and hardware firewalls
• OT (Bridge/Engine) vs. IT (Crew/Business) VLAN segmentation
• Captive portal onboard Wi-Fi systems and bandwidth allocation
• Endpoint security, automated server backups, and disaster recovery

Marine integrated automation systems, monitoring, and control loops:

• Alarm, Monitoring & Control Systems (AMCS / AMS)
• PLC systems (Siemens S7, Schneider, Omron, Mitsubishi, WAGO)
• Analog & digital I/O module fault diagnostics and replacements
• Power Management Systems (PMS): auto-sync, load sharing, blackout recovery
• Electronic and hydraulic governors & actuator linkages
• Remote Valve Operating Systems (RVOS) & Hydraulic Power Units (HPU)

Marine power generation, switchgear, distribution, and protection:

• Main Switchboard (MSB) & Emergency Switchboard (ESB) servicing
• Air Circuit Breakers (ACB) and HV vacuum breaker secondary injection testing
• Generator alternators, automatic voltage regulators (AVR), and insulation tests
• Motor Control Centers (MCC), starters, and soft starter overhauls
• Class-approved marine battery banks, chargers, and UPS emergency systems
• Shore connection panels and earth fault troubleshooting

Traceable precision instrument calibration and statutory verification:

• Pressure calibrators, deadweight testers, and temperature dry-wells
• Portable & fixed gas detectors (O₂, LEL, H₂S, CO) calibration with span gases
• Shaft power and optical torque monitoring system recalibration
• Magnetic compass calibration & deviation card issuance by licensed adjusters
• Overload relays, reverse-power, and generator safety trip testing

Annual and 5-year statutory inspection, testing, and recertification:

• Lifeboats & rescue boats: hull, engine, release gear & load tests
• Davit winches, wire ropes, brake pads, and dynamic overload testing
• Inflatable liferaft servicing and hydrostatic release unit (HRU) checks
• Immersion suits, lifejackets, and personal transfer baskets
• SCBA and EEBD breathing apparatus pressure testing and air refilling

Fixed extinguishing systems, portable units, and detection loops:

• Fixed high-pressure CO₂ systems (cylinder weighing, manifold hydrostatic tests)
• High-expansion and low-expansion foam systems & annual foam analysis
• Water mist, deep-fat fryer, and paint locker fire suppression systems
• Portable & semi-portable extinguishers (dry powder, foam, CO₂, wet chemical)
• Addressable fire alarm panels, smoke, heat, and flame detector loops

Annual, intermediate, and special survey attendance & pre-audits:

• GMDSS Radio Surveys (SRT): Authorized partner support for all 12 IACS societies
• Safety Equipment (SEQ) & Safety Radio certificates pre-survey health checks
• Transfer of Class (PR1A) & Non-IACS conversion (PR1C) compliance surveys
• Port State Control (PSC) deficiency rectification & flag state clearances

05. Marine Main Engines

Heavy 2-stroke and 4-stroke propulsion engine riding squads and workshop overhauls:

• Major & top-end overhauls, decarbonization, cylinder head reconditioning
• Piston extraction, ring groove re-machining, and crown cleaning
• Cylinder liner internal diameter calibration, wave-cut honing, and ridge removal
• Crosshead, crankpin, and main bearing inspection & clearances
• Crankshaft web deflection measurements and alignment analysis

06. Auxiliary Engines / DGs

Shipboard diesel generator mechanical and electrical scheduled overhauls:

• Top-end (8,000h) and major (16,000h / 24,000h) generator engine overhauls
• Cylinder head pressure testing, valve seat grinding, and valve guide replacement
• Piston connecting rod alignment, bush replacement, and big-end bearings
• Makers: Yanmar, Daihatsu, MAN B&W, Wärtsilä, Caterpillar, Bergen

07. Turbochargers

Complete overhaul, dynamic balancing, and cartridge refurbishment:

• Rotor dynamic balancing, shaft crack detection, and runout inspection
• Floating and journal bearing renewals, labyrinth seal replacements
• Nozzle ring cleaning, turbine blade bead blasting, compressor wheel profiling
• ABB (VTR, TPL, TPS), MAN (TCA, TCR), and Mitsubishi (MET) support

08. Fuel Oil Systems

High-pressure injection equipment, fuel conditioning, and purifiers:

• High-pressure fuel injection pump overhaul, plunger/barrel lapping
• Fuel valve & injector testing (opening pressure, atomization spray pattern)
• Fuel timing calibration, VIT adjustments, and electronic ME-C lubricators
• Heavy fuel oil (HFO) pre-heaters, viscometers, and booster modules

09. Lubrication & Cooling

Plate heat exchangers, descaling, LO purifiers, and cooling loops:

• Plate heat exchanger (Alfa Laval, Sondex, GEA) re-gasketing & chemical descaling
• Central cooling water pumps, jacket water heaters, and thermostatic valves
• LO purifier bowl dismantling, balancing, and disc stack chemical cleaning

View Heat Exchanger Services →

10. Shaft Line & Propulsion

Tailshaft, stern tube seals, propeller, and intermediate shafting:

• Stern tube seal bonding, liner chrome-plating, and Simplex seal overhauls
• Propeller blade polishing, cavitation repair, and pitch mechanism checks
• Intermediate shaft bearings, thrust bearing inspection, and optical laser alignment
• Controllable Pitch Propeller (CPP) OD box overhaul and hydraulic distribution

14. Pumps & Auxiliary Machinery

Centrifugal, positive displacement, screw, and gear pump overhauls:

• Main bilge, ballast, general service, fire, and GS pump mechanical overhauls
• Shaft line dynamic balancing, wear ring re-machining, and bearing fitting
• Mechanical seal replacements, gland packing renewals, and alignment
• Makers: Taiko Kikai, Shinko, Teikoku, Desmi, Allweiler, Iron Pump

15. Valves & Piping

Marine valve overhaul, seat lapping, pressure testing, and pipe spooling:

• Sea chest valves, storm valves, overboard discharges, and ballast valves
• Hydraulic and pneumatic remote-operated valve (ROV) actuator rebuilding
• Safety relief valve calibration, bench testing, and class stamping
• Prefabrication of galvanized, CuNiFe, and carbon steel pipe spools

23. Deck Machinery

Windlasses, mooring winches, cargo cranes, and hatch covers:

• Anchor windlass brake lining relining, dog clutch & gypsy gear overhauls
• Mooring winch hydraulic motor, planetary reduction gearbox, and spooling gear
• Provision crane and cargo crane hydraulic cylinder repacking & wire renewals
• Hatch cover hydraulic cylinders, cleating wedges, and rubber packing

24. Hull & Mechanical Repair

Afloat steel renewal, certified welding fabrication, and structural repairs:

• Class-certified hull steel crop and renewal in cargo holds and ballast tanks
• Watertight door dogs, quick-acting cleats, and rubber gasket replacements
• Manhole cover machining, fairlead roller rebuilding, and bollard reinforcements
• Under-water and afloat temporary/permanent insert welding repairs

16. Boiler & Steam Systems

Auxiliary and exhaust-gas economizers, burners, and combustion management:

• Burner Management Systems (BMS) logic testing and flame scanner alignment
• Fuel modulation valves, atomizing steam control, and ignition electrodes
• Feedwater pumps, level gauge glasses, and cascade tank controls
• Boiler tube inspection, plug fittings, and hydrostatic pressure testing

17. Incinerator Systems

Marine waste oil and garbage incinerator plant servicing & refractory:

• Primary & secondary burner servicing, nozzle renewals, and flame safeguards
• Refractory brick relining, high-temp castable repairs, and door insulation
• Combustion chamber pressure draft transmitters and flue gas fan overhauls

View Incinerator Services →

18. Fresh Water Generator (FWG)

Vacuum distillation and reverse osmosis marine potable water makers:

• Evaporator and condenser plate pack chemical cleaning and descaling
• Air and brine ejector nozzle machining, vacuum leak testing
• Distillate water pump mechanical seals and salinity sensor calibration
• Alfa Laval (Nirex), Sondex, and Sasakura fresh water generators

19. OWS & Environmental Systems

MARPOL Annex I pollution prevention compliance equipment:

• 15 ppm bilge alarm calibration, certificate issuance & cell cleaning
• Oily Water Separator coalescer filter bed and oil discharge automation
• Oil Discharge Monitoring Equipment (ODME) for tankers
• Automatic stopping devices and 3-way discharge diversion valve testing

20. Ballast Water Management (BWTS)

D-2 standard ballast water treatment plant commissioning and maintenance:

• Automatic self-cleaning backwash screen and candle filter overhauls
• UV lamp, wiper motor, quartz sleeve, and ballast sensor replacements
• Electrolysis / electro-chlorination cell and Total Residual Oxidant (TRO) calibration
• Commissioning biological testing assistance and class survey verification

21. Cargo & Tank Systems

Tanker and gas carrier cargo pumping, monitoring, and manifold systems:

• Submerged deep-well cargo pump (Framo-type) hydraulic motor and seal repairs
• Radar tank gauging, electro-pneumatic level transmitters, and high-level alarms
• Vapor recovery, cargo manifold pressure sensors, and temperature probes
• Inert Gas Systems (IGS) oxygen analyzers and scrubber seal valves

22. Refrigeration & HVAC

Provision store refrigeration, cargo chilling, and accommodation AC plants:

• Marine compressor overhauls (Carrier, Bitzer, Sabroe, Daikin, Bock)
• Water chillers, AHU fan motor balancing, and expansion valve calibration
• Refrigerant leak detection, recovery, and ecological charging

View HVAC & Reefer Services →

27. Spare Parts & Technical Supply

OEM ship spares, reconditioned exchange units, and rapid launch delivery:

• Main & auxiliary engine liners, pistons, injectors, and turbocharger rotors
• Reconditioned gyro elements, radar magnetrons, and automation PLCs
• 24/7 harbor launch delivery to Dubai, Fujairah, Suez, and global ports

View Spares & Supply Scope →

Navigation & Bridge Equipment
Dept 01

• Navigation & Bridge Equipment (Integrated Bridge Systems – IBS)
• GMDSS & Radio Communication (MF/HF, VHF DSC, Inmarsat-C, NBDP)
• ECDIS & Digital Navigation (Dual ECDIS setups, sensor integration)
• VDR / S-VDR (Annual Performance Testing – APT, capsule retrieval)
• Gyrocompass & Autopilot (Sphere overhauls, adaptive steering)
• Radar & ARPA (X-band, S-band, magnetron replacement & tuning)
• Echo Sounder & Speed Log (Transducer & gate valve attendance)
• AIS (Automatic Identification System Class A transponders)
• BNWAS (Bridge Navigational Watch Alarm System sensors & resets)
• GPS / GNSS (Differential GPS receivers & heading sensors)
• Weather / Meteorological Equipment (Anemometers, barometers, fax)
• Magnetic Compass (Binnacle servicing, Flinders bars & spheres)
• Signal & Navigation Lights (Lantern controllers & Aldis lamps)

Automation & Control Systems
Dept 02

• Automation & Control Systems (Integrated Automation – IAS)
• PLC / SCADA (Siemens, Schneider, Omron, WAGO logic debug)
• Alarm & Monitoring Systems (AMS / AMCS / ERAMS)
• Power Management Systems (PMS) (Sync, load sharing, blackout)
• Engine Automation (Remote control, slow turning, shutdown logic)
• Cargo Automation (Cargo monitoring, manifold control consoles)
• Tank Gauging (Radar, electro-pneumatic, hydrostatic transmitters)
• Valve Remote Control Systems (VRCS) (Hydraulic / pneumatic)
• Pneumatic & Hydraulic Systems (Actuators, solenoid banks, HPUs)
• Boiler Automation (Burner modulation, flame scanners, level alarms)
• Incinerator Automation (Chamber temp control, sludge dosing logic)
• Governors (Woodward, Nabtesco, Europa hydraulic & electronic)

Propulsion & Heavy Machinery
Depts 05-10

• Main Engines (2-stroke & 4-stroke MAN B&W, WinGD, Sulzer, Wärtsilä)
• Engine Overhauling (Cylinder heads, pistons, liners, bearings)
• Auxiliary Engines / Generators (Yanmar, Daihatsu, Caterpillar, Bergen)
• Turbochargers (Rotor dynamic balancing, bearings, nozzle rings)
• Fuel Injection Equipment (Pumps, injectors, lapping, calibration)
• Shaft Line & Propulsion (Tailshaft withdrawal, laser alignment)
• Propellers (Blade polishing, pitch mechanism overhauls, repairs)
• Stern Tube Systems (Simplex seals, white-metal bearings, chrome liners)
• Pumps (Centrifugal, screw, gear, ballast, bilge, boiler feed)
• Compressors (Main starting air, working air, control air)
• Purifiers / Separators (Alfa Laval, Westfalia, Mitsubishi bowls)
• Engine Spare Parts (Liners, rings, valves, bearings, gaskets)

Auxiliary, HVAC & Environmental
Depts 09, 16-22

• Heat Exchangers (Plate coolers, shell & tube, ultrasonic descaling)
• Fresh Water Generators (FWG) (Plate distillation, Reverse Osmosis)
• Boilers (Auxiliary steam boilers, exhaust gas economizers)
• Incinerators (Burner tuning, refractory brick relining, chambers)
• Refrigeration & HVAC (Provision plants, AC chillers, AHU overhauls)
• Ballast Water Management Systems (BWTS) (UV / filtration, TRO)
• OWS / 15-ppm Systems (Coalescers, bilge alarms, ODME)
• Tank Cleaning & Sludge Services (Sludge transfer, desludging)

Electrical Systems & Power
Dept 13

• Electrical Systems (Surveys, thermal imaging, earth fault tracking)
• Generators & Alternators (Rewinding, AVR calibration, diode tests)
• Switchboards (Main MSB, Emergency ESB, ACB injection testing)
• HV Systems (High-voltage switchgear, vacuum contactors, safety interlocks)
• Transformers (Marine step-down, lighting & distribution transformers)
• Motors & Starters (DOL, star-delta, soft starters, VFD drives)
• UPS & Battery Systems (Emergency radio batteries, float chargers)
• Emergency Power Systems (Blackout auto-start emergency generators)

Deck Machinery & Structural
Depts 15, 23-24

• Deck Machinery (Mooring equipment, winches, fairleads, bollards)
• Anchor Windlasses (Brake relining, gypsy gear, clutches, hydraulic motors)
• Mooring Winches & Capstans (Brake holding tests, tension controls)
• Deck Cranes (Provision, hose, cargo cranes, wire rope renewals)
• Hatch Covers (Hydraulic cylinders, rubber seals, cross-joint cleats)
• Hydraulic Power Packs (Proportional valves, pump overhauls, flushing)
• Ship Repair & Steel Repairs (Afloat hull inserts, double bottom renewals)
• Pipe Fabrication & Repair (Spool prefabrication, CuNiFe, ERW, seamless)
• Welding & Machining (Class-certified 6G welders, portable line boring)

Safety, LSA & FFA
Depts 03 & 04

• LSA — Life-Saving Appliances (SOLAS annual / 5-year certifications)
• Lifeboats & Rescue Boats (Engine overhauls, hull GRP, water bag tests)
• Liferafts (Servicing, annual inflation tests, HRU renewals)
• Davits & Release Gear (On-load / off-load release hooks, dynamic load tests)
• Immersion Suits & Lifejackets (Pressure tests, lights, whistles)
• SCBA / EEBD (Hydrostatic cylinder tests, breathing air refilling)
• FFA — Fire-Fighting Appliances (Complete shipboard fire safety gear)
• Fire Extinguishers (Dry powder, CO₂, foam, wet chemical recharges)
• Fire Pumps & Emergency Fire Pumps (Discharge pressure, suction checks)
• Fire Hydrants & Hoses (Couplings, nozzle spray/jet, pressure tests)
• Fixed CO₂ Systems (Cylinder ultrasonic weighing, manifold lines)
• Foam Systems & Water-Mist Systems (High/low expansion, nozzle tests)
• Fire Detection & Alarm Systems (Smoke, heat, flame detectors, control panel)
• Gas Detection (Portable multi-gas monitors, fixed pump room systems)
• Emergency Equipment (Safety harnesses, embarkation ladders, stretcher)

Nautical Data, Satcom & Cyber
Depts 11, 12, 28

• Charts & ENC / AVCS (Admiralty Vector Chart Service permits & updates)
• Admiralty Publications (ADP, AENP, List of Lights, Radio Signals)
• IMO / SOLAS / MARPOL Publications (Latest mandatory amendments)
• Satellite / Airtime / VSAT (Starlink Maritime, Inmarsat, Fleet Xpress)
• Cybersecurity & Shipboard IT (IMO MSC.428(98), IACS UR E26/E27)
• Network Infrastructure & Operational Network (VLAN bridge/engine/crew)
• Crew Wi-Fi & Captive Portals (Bandwidth management, vouchers)
• Firewall / Security & Antivirus (Hardware UTM appliances, hardening)
• Server & Computer Systems (Industrial marine PCs, bridge display units)
• Software / Firmware Updates (ECDIS OS, radar software, firmware patches)
• Telemedicine / Crew Welfare Connectivity (Remote health link, VoIP)

Testing, NDT & Diagnostics
Dept 26

• Calibration & Instrumentation (NIST/UKAS traceable certifications)
• Pressure / Temperature / Flow / Level Instruments (Transmitters, gauges)
• Electrical Testing (Insulation resistance, ACB secondary injection, thermal)
• Safety Equipment Testing (Relief valves, alarms, emergency shutdowns)
• Condition Monitoring & Predictive Maintenance (Scheduled asset health)
• Vibration Analysis (Rotating machinery, turbines, motors, bearing health)
• Thermography (Infrared scanning of MSB, electrical cabinets, lagging)
• Oil Analysis (Lube oil viscosity, flash point, water content, wear metals)
• Ultrasonic Testing (UTM) & NDT (Hull plate thickness, weld inspection)

Surveys, Drydock & Service Modes
Depts 24 & 25

• Class Survey Support (All 12 IACS societies + authorized Non-IACS registers)
• Flag-State & Port-State Inspection Support (PSC deficiency closure)
• Annual / Intermediate / Special Survey Support (5-year cycle attendances)
• Drydock Services & Afloat Ship Repair (Supervision, riding squads, docking)
• Mechanical, Electrical, Automation & Electronics Repairs (Full spectrum)
• Riding Squad / Service Engineers (Global sea voyages, drydocks, anchorages)
• Onboard Troubleshooting & Remote Support (24/7 technical assistance)
• Installation, Commissioning, Testing & Commissioning (Turnkey delivery)
• Annual Maintenance Contracts (AMC) (Preventive & corrective maintenance)
• Technical Management Support & Certification (Class/flag documentation)

Procurement, Stores & Chandlery
Dept 27

• OEM Spare Parts & Non-OEM / Equivalent Spares (Genuine & high-grade)
• Consumables & Emergency Spare Delivery (24/7 port launch delivery)
• Marine Procurement & Technical Stores Supply (IMPA / ISSA catalogue)
• Ship Chandlery (Deck, engine, electrical, safety, cabin stores)
• Safety Stores & PPE (Coveralls, helmets, safety boots, gas meters)
• Electrical Stores (Marine cables, circuit breakers, relays, fuses, lamps)
• Engine Stores (Filters, lubricants, mechanical packings, joint sheets)
• Navigation Stores (Nautical instruments, flags, log sheets, plotting tools)
• Deck Stores (Mooring lines, wires, shackles, paint, pneumatic tools)

Underwater, Diving & Husbandry
Husbandry

• ROV / Underwater Inspection (CCTV live video feeds, sea chest grates)
• Diving Services & Underwater Hull Inspection (IACS-approved UWILD)
• Propeller Inspection & Hull Cleaning (Hydraulic brush karts, polishing)
• Tank Cleaning & Sludge / Waste Services (Slops disposal, gas-free certs)
• Bunkering Support & Fresh Water Supply (Offshore barge / launch delivery)
• Launch / Boat Services (Crew change, technician boarding, stores delivery)
• Port Agency / Husbandry Services (Customs, immigration, port captaincy)